Archive for the ‘pepper mill’ Category

Checkmate – step 4 – it all comes together

This is it, we are in the home stretch now… After the holes are drilled then you just need to shape the bodies and tops.  This is where your initial sketch and the realities of the project meet, and sometimes don’t match.  You need to be aware of the inner diameters of the holes that you just drilled so that you don’t cut areas too thin and destroy all your hard work.  I couldn’t thin the body as much as my sketch showed because of this.

While you are shaping the mills refer to your sketch for reference, it is easy to lose your place while turning.  Looking at the drawing will remind of your ultimate end design.  Once you get the mills shaped how you like them, sand them to remove all the tool marks and smooth them out.

The top of the queen had to be cut with a hand saw off the lathe, that added a bit of complexity, but I’m happy with how that turned out.  On the head of the king I left the cross round so that whatever angle you look it the cross will look the same.  I actually ended up making 2 heads for the king and having the buyer pick the one that she liked the best… just another advantage of buying custom!

 

At this point I would apply a finish, but since these are going to be painted I need to skip that step so that the paint will stick to the wood.  After the sanding I move on to the installation of the mechanisms.  Each mill manufacture has their own instructions for this, so follow those.  If you have made it this far then you should be able to figure that out!

Now you’re done!  Pull off the top and load it with your salt or pepper corn, push the top back on and give it a twist!   This still has an adjustable knob on the bottom (most have it on the top) for adjusting between a fine or a coarse grind.

-Derek

http://handmadewoodgifts.com

http://www.etsy.com/shop/HandMadeWoodGifts

http://www.facebook.com/pages/HandmadeWoodGifts/202991473994

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Checkmate – step 3

The third step in making a pepper mill sounds like a simple one… just drill the holes.   People drill holes all the time and it just takes a few seconds right?  These holes, however, take a little more care and attention.   These specific peppermill styles require 4 different drill sizes, they need each to be drilled to specific depths, and you want them to be dead centered.

In order to drill the holes I opt for a rig that involves a tool called a steady rest (see picture).  This allows me to support the far end of the pepper mill while drilling.   Some may consider this over kill, but I find that the additional support helps to keep the drill bit centered by eliminating wobble at the far end.  A shorter peppermill (4-6″ tall) is usually not a problem, but a taller one (they go as high as 24″!) will generate more wobble.  The steady rest also keeps things from becoming air borne if an accident should happen.  Once drilling begins, care needs to be taken so that the bit doesn’t over heat and burn the wood or wander off-center and drill crooked.  The only way to do this is with time – slow and steady wins the race here.  Drill slowly and clear out the wood chips as you go.

Soon you will be all done and you’ll be on to shaping the outside.  That is where all the fun is and it won’t be long now!

Thanks for following along!

-Derek

http://handmadewoodgifts.com

http://www.etsy.com/shop/HandMadeWoodGifts

http://www.facebook.com/pages/HandmadeWoodGifts/202991473994